No Access
Published Online: 16 October 2017
AIP Conference Proceedings 1896, 050003 (2017); https://doi.org/10.1063/1.5008048
For the application of spark erosion in micro- and precision manufacturing, it is particularly important that small structures with small spark gaps can be machined in the range of a few micrometers. Due to the application of an additional high- dynamic piezo positioning system, smaller feed steps can be implemented which ensure a higher process stability. This additional feed system can be adapted to existing feed systems, whereby the process variable to be influenced is the spark gap. The primary feed system does not have to be directly influenced. The article shows how the structures of parallel regulation circuits for such operating piezo positioning systems are constructed and how they can improve the productivity, the machining accuracy and the surface quality. A selected example shows how the structural design of the highly dynamic system can be designed for different process parameters of industrial basic systems.
  1. 1. H-P Schulze, “Problems of the processing accuracy for electro-erosion and electro-chemical machining processes”, ESAFORM 2009 Twente, pp. 641–644. Google Scholar
  2. 2. N.N. Sarix Sa, “Sarix T1-T4 - User Manual”, Version 2.0, 1996, Google Scholar
  3. 3. M. Zhou, F. Han, and I. Soichiro, “A time-varied predictive model for EDM process”, Int. J. Mach. Tools Manuf., vol. 48, no. 15, pp. 1668–1677, Dec. 2008. https://doi.org/10.1016/j.ijmachtools.2008.07.003, Google ScholarCrossref
  4. 4. N. J. Vasa and S. Makaram, “Investigations on a directly coupled piezoactuated tool feed system for micro-electro-discharge machine”, Int. J. Mach. Tools Manuf., vol. 49, no. 15, pp. 197–1203, Dec. 2009. Google Scholar
  5. 5. X. Z. Fu, Y. Zhang, Q. H. Zhang, and L. H. Zhang, “Research on Piezoelectric Self-Adaptive Micro-EDM”, Procedia CIRP, vol. 6, pp. 303–308, Jan. 2013. https://doi.org/10.1016/j.procir.2013.03.034, Google ScholarCrossref
  6. 6. A. Schubert, H. Zeidler, M. H. Oschätzchen, J. Schneider, and M. Hahn, “Enhancing Micro-EDM using Ultrasonic Vibration and Approaches for Machining of Nonconducting Ceramics”, Strojniski Vestn. - J. Mech. Eng., vol. 59, no. 3, pp. 156–164, Mar. 2013. Google ScholarCrossref
  7. 7. C.-C. Kao, A. J. Shih, and S. F. Miller, “Fuzzy Logic Control of Microhole Electrical Discharge Machining”, J. Manuf. Sci. Eng., vol. 130, no. 6, p. 064502, Dec. 2008. https://doi.org/10.1115/1.2977827, Google ScholarCrossref
  1. © 2017 Author(s). Published by AIP Publishing.